Kubota KX080-4 Excavator Workshop Repair Manual
Kubota KX080-4 Excavator Workshop Repair Manual
Kubota KX080-4 Excavator Workshop Repair Manual
Kubota KX080-4 Excavator Workshop Repair Manual
Kubota KX080-4 Excavator Workshop Repair Manual
Kubota KX080-4 Excavator Workshop Repair Manual

Kubota KX080-4 Excavator Workshop Repair Manual

$33.00

🚜 Equipment
BrandKubota
TypeExcavator
ModelKX080-4
📄 Documents
TypeRepair Manual
PublicationRY921-21600
LanguageEnglish
FormatPDF
No of Pages490

The Kubota KX080-4 Mini Excavator is a robust and efficient machine designed for heavy-duty excavation, utility, and construction applications. Powered by the Kubota V3307-CR-TE4 turbocharged diesel engine delivering 66.6 horsepower, the KX080-4 combines high performance with Tier IV Final/Stage V emissions compliance. With an operating weight of approximately 8.2 tonnes and a maximum digging depth of over 15 feet, it provides the strength and versatility required for demanding mid-to-large excavation projects.

The KX080-4 features a load-sensing 3-pump hydraulic system and auxiliary flow of up to 26.5 GPM, ensuring smooth, efficient operation of multiple functions and attachments. Bucket breakout force of 14,660 lbs and arm breakout force of 8,554 lbs provide exceptional digging power. Travel speeds of up to 3.1 mph and a compact tail swing design enhance maneuverability, making the machine suitable for both open and confined job sites. The cab is ROPS/TOPS-certified and equipped with ergonomic controls, climate control options, and advanced digital monitoring, ensuring both safety and operator comfort.

The workshop repair manual offers complete service and repair coverage, including the machine body, engine, hydraulic circuits, swing and travel motors, control valves, pilot valves, swivel systems, and cab equipment such as air conditioning and electrical systems. It includes step-by-step disassembly and assembly procedures, torque specifications, lubrication intervals, hydraulic and electrical schematics, and troubleshooting guides to ensure professional-level maintenance and diagnostics.

Key Highlights

  • Kubota V3307-CR-TE4 turbocharged diesel engine, 66.6 gross hp / 62.3 net hp
  • Operating weight: ~8,200 kg (~18,000 lbs)
  • Maximum digging depth: ~15.1 ft (4.6 m)
  • Bucket breakout force: ~14,660 lbs; Arm breakout force: ~8,554 lbs
  • Load-sensing 3-pump hydraulic system with 26.5 GPM auxiliary flow
  • Travel speed: 1.7 mph (low) / 3.1 mph (high)
  • Fuel tank capacity ~30.4 gal (115 L); Hydraulic system fluid ~35.7 gal (135 L)
  • Compact tail swing design for confined work areas
  • ROPS/TOPS-certified cab with ergonomic controls and climate control
  • Workshop manual coverage: engine, hydraulics, electrical, swing/travel motors, cab A/C, and anti-theft systems
  • Includes wiring and hydraulic schematics, torque specifications, lubrication charts, and troubleshooting procedures

Table of Content

📙 Table of Contents

Kx080-4
  • KX080-4
    • CONTENTS
    • TO THE READER
    • I INFORMATION
      • INFORMATION
        • 1. SAFETY FIRST
        • 2. IN THE INTEREST OF WORK SAFETY
          • [1] WORKING SAFELY WITH THE EQUIPMENT MEANS ALWAYS FOLLOWING THESE INSTRUCTIONS:
            • (1) Precautions Before Working on the Machine
            • (2) Precautions Before Working on the Equipment
        • 3. LABELS DISPLAYED TO PROMOTE WORK SAFETY
          • [1] LOCATIONS
          • [2] LABEL MAINTENANCE
        • 4. MAIN SPECIFICATIONS
        • 5. DIMENSIONS
    • G GENERAL
      • GENERAL
        • 1. CHECKING EXCAVATOR IDENTIFICATION
        • 2. ENGINE IDENTIFICATION
          • [1] MODEL NAME AND SERIAL NUMBER
          • [2] E4B ENGINE
          • [3] CYLINDER NUMBER
        • 3. MUFFLER FULL ASSEMBLY IDENTIFICATION
          • [1] PART NUMBER AND SERIAL NUMBER
        • 4. GENERAL PRECAUTIONS
        • 5. HANDLING PRECAUTIONS FOR ELECTRICAL PARTS AND WIRING
          • [1] WIRING
          • [2] FUSES
          • [3] CONNECTOR
          • [4] WASHING THE MACHINE WITH A HIGH-PRESSURE WASHER
        • 6. TIGHTENING TORQUES
          • [1] TORQUES FOR GENERAL USE NUTS AND BOLTS
          • [2] TORQUE FOR HYDRAULIC HOSE FITTINGS
            • (1) Torque for Hydraulic Hose Fittings
            • (2) Torques of Lock-Nuts for Elbows with Male Seats and Adaptors with O-rings (Straight Threads)
          • [3] HOSE CLAMP SCREW TORQUE
        • 7. OIL AND WATER CAPACITY TABLE
        • 8. MAINTENANCE INTERVALS
    • 1 MACHINE BODY
      • SERVICING
        • 1. FRONT
          • [1] BOOM ASSEMBLY/DISASSEMBLY
          • [2] TABLE OF DIMENSIONS
            • (1) Bucket
            • (2) Front Pin
            • (3) Front Bushings
            • (4) Arm
            • (5) Blade
        • 2. SWIVEL FRAME
          • [1] WEIGHT ASSEMBLY/DISASSEMBLY
          • [2] CABIN REMOVAL AND MOUNTING
          • [3] FUEL TANK ASSEMBLY/DISASSEMBLY
          • [4] HYDRAULIC OIL TANK ASSEMBLY/DISASSEMBLY
          • [5] ASSEMBLY/DISASSEMBLY OF ENGINE RELATED COMPONENTS
            • (1) DPF Muffler
            • (2) Engine
          • [6] ASSEMBLING OPERATING LEVERS
            • (1) Travel Lever
            • (2) Blade Lever
            • (3) Limit Switch
        • 3. TRACK FRAME
          • [1] SWIVEL BEARING ASSEMBLY/DISASSEMBLY
          • [2] TRACK
            • (1) Assembly/Disassembly of the Rubber Track
            • (2) Assembly/Disassembly of Iron Tracks
            • (3) Steel Track Removal/Installation Tools
          • [3] FRONT IDLER
            • (1) Assembly/Disassembly of Front Idler
            • (2) Assembly/Disassembly of the Front Idler
          • [4] GREASE CYLINDER
            • (1) Assembly/Disassembly of the Grease Cylinder
            • (2) Components
          • [5] TENSIONER
            • (1) Tensioner Assembly/Disassembly
          • [6] TRACK ROLLERS
            • (1) Track Roller Assembly/Disassembly
            • (2) Components
          • [7] CARRIER ROLLERS
            • (1) Carrier Roller Assembly/Disassembly
            • (2) Components
          • [8] TABLE OF DIMENSIONS
            • (1) Rubber Track
            • (2) Steel Track
            • (3) Idler Sprocket
            • (4) Carrier Rollers and Track Rollers
        • 4. MEASURING MACHINE PERFORMANCE
          • [1] MEASURING FRONT PERFORMANCE
            • (1) Measuring Swivel Gear Backlash
            • (2) Measuring Swivel Bearing Play
        • 5. SWIVEL GEAR BACKLASH PERFORMANCE
    • 2 ENGINE
      • GENERAL
        • 1. SPECIFICATIONS
        • 2. DIMENSIONS
        • 3. PERFORMANCE CURVES
        • 4. FAN DRIVE
    • 3 HYDRAULIC SYSTEM
      • MECHANISM
        • 1. DIAGRAM OF HYDRAULIC CIRCUIT
          • [1] DIAGRAM OF HYDRAULIC CIRCUIT (KX080-4 STANDARD SPECIFICATION)
          • [2] DIAGRAM OF HYDRAULIC CIRCUIT (KX080-4 ANGLE BLADE SPECIFICATION)
        • 2. HYDRAULIC DEVICE LAYOUT
        • 3. PUMP
          • [1] SPECIFICATIONS
          • [2] PIST PUMP HORSEPOWER CONTROL CURVE
            • (1) P3 = At No Load (2 MPa)
            • (2) P3 = 20.6 MPa
          • [3] FUNCTION AND STRUCTURE
            • (1) Operating Principles
            • (2) Horsepower Control
            • (3) Flow Control (LS Control)
            • (4) Gain Control
            • (5) Standby Flow Amount
        • 4. CONTROL VALVE
          • [1] SPECIFICATIONS
          • [2] FUNCTION AND STRUCTURE
            • (1) Unload Valve Section
            • (2) Mono-Block Section Operation (LS Control)
            • (3) Arm Regenerative Function
            • (4) Swing Section Operation (LS Control)
            • (5) Travel Section Operation (Open Center Control)
            • (6) Blade Section Operation (Open Center Control)
            • (7) Anti-Drift Function
            • (8) P3 Bypass Section Operation (Simultaneous Boom Up + Swivel Operation)
            • (9) Signal Circuit
        • 5. SWIVEL MOTOR
          • [1] SPECIFICATIONS
          • [2] FUNCTION AND STRUCTURE
            • (1) Operating Principles
        • 6. TRAVEL MOTOR
          • [1] SPECIFICATIONS
          • [2] FUNCTION AND STRUCTURE
            • (1) Operating Principles
        • 7. HYDRAULIC CYLINDER
          • [1] SPECIFICATIONS
          • [2] FUNCTION AND STRUCTURE
            • (1) Operating Principles
        • 8. PILOT VALVE
          • [1] CONTROL PILOT VALVES
            • (1) Specifications
            • (2) Function and Structure
          • [2] TRAVEL PILOT VALVE
            • (1) Specifications
            • (2) Function and Structure
          • [3] SWING PILOT VALVE
            • (1) Specifications
            • (2) Function and Structure
          • [4] BLADE PILOT VALVES
            • (1) Specifications
            • (2) Function and Structure
        • 9. SHOCKLESS VALVES
          • [1] SPECIFICATIONS
          • [2] FUNCTION AND STRUCTURE
        • 10. SOLENOID VALVE
          • [1] UNLOAD VALVE
            • (1) Specifications
            • (2) Function and Structure
          • [2] AUX SOLENOID VALVE
            • (1) Specifications
            • (2) Function and Structure
          • [3] ANGLE SOLENOID VALVE
            • (1) Specifications
          • [4] EP MODE SOLENOID VALVE
            • (1) Specifications
      • SERVICING
        • 1. PUMP
          • [1] PUMP DISASSEMBLY / ASSEMBLY
          • [2] PUMP DISASSEMBLY PROCEDURES
            • (1) Disassembly Procedures
            • (2) Assembly Procedures
        • 2. CONTROL VALVE
          • [1] CONTROL VALVE REMOVAL
          • [2] CONTROL VALVE ASSEMBLY/DISASSEMBLY
        • 3. SWIVEL MOTOR
          • [1] SWIVEL MOTOR REMOVAL AND INSTALLATION
          • [2] SWIVEL MOTOR DISASSEMBLY/ASSEMBLY PROCEDURES
            • (1) Disassembly Procedures
            • (2) Assembly Procedures
            • (3) Special Tools
        • 4. SWIVEL JOINT
          • [1] REMOVAL AND INSTALLATION OF THE SWIVEL JOINT
          • [2] SWIVEL JOINT DISASSEMBLY / ASSEMBLY PROCEDURES
            • (1) Disassembly Procedures
            • (2) Assembly Procedures
        • 5. TRAVEL MOTOR
          • [1] REMOVAL AND INSTALLATION OF THE TRAVEL MOTOR
          • [2] TRAVEL MOTOR DISASSEMBLY / ASSEMBLY PROCEDURES
            • (1) Disassembly Procedures
            • (2) Assembly Procedures
            • (3) Special Tools
        • 6. CYLINDER
          • [1] TIGHTENING TORQUE
        • 7. PILOT VALVE
          • [1] CONTROL PILOT VALVES
            • (1) Disassembly
            • (2) Assembly
            • (3) Special Tools
          • [2] TRAVEL PILOT VALVE
            • (1) Disassembly
            • (2) Assembly
            • (3) Special Tools
          • [3] SWING PILOT VALVE
            • (1) Disassembly
            • (2) Assembly
          • [4] BLADE PILOT VALVES
            • (1) Disassembly
            • (2) Assembly
        • 8. SHOCKLESS VALVES
        • 9. SWIVEL SHUTTLE VALVE
        • 10. SOLENOID VALVE
          • [1] UNLOAD VALVE
          • [2] AUX PROPORTIONAL CONTROL SOLENOID VALVE
          • [3] ANGLE SOLENOID VALVE
          • [4] EP MODE SOLENOID VALVE
        • 11. ROUTING OF HYDRAULIC HOSES
          • [1] HYDRAULIC HOSE SPECIFICATIONS
          • [2] HIGH-PRESSURE HOSES
            • (1) Deliver Hose Routing
            • (2) PLS Hose Routing
            • (3) Front Hose Routing
            • (4) Boom Hose Routing
            • (5) Undercarriage Hose Routing
            • (6) Angle Blade Hose Routing
          • [3] LOW-PRESSURE HOSES
            • (1) Suction Pipe and Hose Routing
            • (2) Drain Hose Routing
          • [4] PILOT HOSES
            • (1) Deliver Hose Routing
            • (2) Port P Hose Routing
            • (3) Port T Hose Routing
            • (4) Ports P and T Pilot Valve Hose Routing
            • (5) Pilot Valve Hose Routing
        • 12. MEASURING HYDRAULIC DEVICE PERFORMANCE
          • [1] PISTON PUMP AIR BLEEDING PROCEDURE
          • [2] RELEASE OF PRESSURE IN THE HYDRAULIC SYSTEM
          • [3] MANUAL BOOM LOWERING PROCEDURE
          • [4] MEASURING THE FLOW RATE
            • (1) Measuring Main Pump Flow
            • (2) Measuring the AUX Proportional Settings
            • (3) Measuring AUX Discharge Flow
          • [5] MEASURING PRESSURE
            • (1) Main Relief Valve Measuring Procedure
            • (2) Measuring Pilot Secondary Pressure
            • (3) Measuring EP Proportional Solenoid Pressure
            • (4) Measuring the Overload Relief Valve Pressure
            • (5) Pressure Measuring Kit
            • (6) Adjusting Swivel Relief Valve Pressure
            • (7) Adjust the LS Control Differential Pressure Adjusting Spring Force
          • [6] MEASURING SWIVEL PERFORMANCE
            • (1) Measuring Swivel Motor Drain Volume
            • (2) Measuring Swivel Block Performance
            • (3) Measuring Swivel Speed
          • [7] MEASURING TRAVEL PERFORMANCE
            • (1) Measuring Travel Motor Drain Volume
            • (2) Measuring Travel Block Performance
            • (3) Measuring Travel Speed
            • (4) Measuring Travel Drift
          • [8] MEASURING CYLINDER SPEED
            • (1) Measuring Hydraulic Cylinder Operating Time
            • (2) Measuring Hydraulic Cylinder Drift
            • (3) Measuring Swing Cylinder Deviation
        • 13. HYDRAULIC DEVICE PERFORMANCE STANDARDS
          • [1] FLOW RATE
            • (1) Main Pump Discharge Flow Rate Data (Measured Values)
            • (2) Flow Rate Data for AUX Proportional Control (Measured Values)
            • (3) AUX Discharge Flow Rate Data (Measured Values)
          • [2] RELIEF PRESSURE (MEASURED VALUES)
          • [3] SWIVEL PERFORMANCE
          • [4] TRAVEL PERFORMANCE
          • [5] CYLINDER SPEED
        • 14. TROUBLESHOOTING
          • [1] TROUBLESHOOTING ALL ACTUATORS
          • [2] TROUBLESHOOTING FRONT SYSTEMS
          • [3] TRAVEL SYSTEM TROUBLESHOOTING
          • [4] SWIVEL SYSTEM TROUBLESHOOTING
          • [5] TROUBLESHOOTING MULTIPLE OPERATIONS
    • 4 ELECTRICAL SYSTEM
      • SERVICING
        • 1. LAYOUT OF ELECTRICAL DEVICES AND WIRING ROUTING
          • [1] PRECAUTIONS ON HOW TO CLAMP THE ELECTRICAL WIRING
          • [2] PRECAUTIONS ON HANDLING ELECTRICAL CONNECTORS
          • [3] LAYOUT AND WIRING ROUTING
        • 2. METER PANEL OPERATION
          • [1] NAMES AND FUNCTIONS OF METERS
          • [2] USER SETTINGS MODE
            • (1) Log Record
            • (2) Periodic Check
            • (3) Set Clock
            • (4) Set AUX Flow Ctrl
            • (5) Various Settings
            • (6) Language Setting
          • [3] SERVICE DEALER SETTING
            • (1) Crane Mode
            • (2) Arm Control Mode (Only on Japan Spec.)
          • [4] SERVICE/DEALER MODE
            • (1) Diagnosis
            • (2) Setting
          • [5] SETTINGS WHEN REPLACING ELECTRONIC DEVICES
            • (1) When Replacing the Meter or Main ECU
            • (2) When the Battery is Removed
          • [6] TABLE OF METER PANEL MESSAGES AND ERROR HISTORY LIST
            • (1) Red Warning Lamp Lit
            • (2) Yellow Warning Lamp Lit
            • (3) Other Screens
            • (4) PM Clog Level and the State of the Machine
            • (5) Table of Engine System Error Numbers
        • 3. INSPECTIONS
          • [1] POWER AND GROUND
          • [2] STARTING AND STOPPING DEVICE
          • [3] RELAY LAYOUT
        • 4. TROUBLESHOOTING (START-UP EQUIPMENT VERSION)
        • 5. METHODS FOR DIAGNOSING ERRORS
          • [1] GUIDE TO DIAGNOSING ERRORS
          • [2] ERROR DIAGNOSIS PROCEDURE
          • [3] TESTING WITH A CIRCUIT TESTER
        • 6. TROUBLESHOOTING (METER PANEL VERSION)
          • [1] MACHINE RELATED SYSTEM
            • (1) Engine Oil Pressure Errors
            • (2) Charging System Errors
            • (3) Fuel Sensor Errors
          • [2] FRONT-END SYSTEMS
            • (1) Lever Lock System Errors
            • (2) Travel 2-Speed System Error
            • (3) Angle System Errors
          • [3] AUTO IDLING (AI) SYSTEM
            • (1) AI System Errors
            • (2) Testing the AI Pressure Switch
            • (3) Testing the AI Switch
          • [4] ANTI-THEFT (AT) SYSTEM
            • (1) Anti-Theft System Errors
          • [5] POWER SUPPLY SYSTEM
            • (1) Over Voltage
            • (2) 5 V Short System Error
          • [6] COMMUNICATION SYSTEM
            • (1) CAN Communication Errors
          • [7] AUX SYSTEM
            • (1) AUX1 / AUX2 (Thumb) System Errors
          • [8] ECO MODE SYSTEM
            • (1) EP System Errors
    • 5 CABIN
      • MECHANISM
        • 1. AIR CONDITIONING SYSTEM
          • [1] STRUCTURE
          • [2] HOW THE MECHANISMS OF THE SYSTEM WORK
          • [3] COMPRESSOR
          • [4] AIR CONDITIONING UNIT
          • [5] CONDENSER
          • [6] RECEIVER
          • [7] PRESSURE SWITCH
          • [8] ELECTRICAL SYSTEM
            • (1) Electrical Circuits
            • (2) Relays
            • (3) Blower Switch
        • 2. WIPER
          • [1] WIPER SWITCH
          • [2] WIPER
          • [3] WIPER MOTOR
      • SERVICING
        • 1. TROUBLESHOOTING
        • 2. SERVICE SPECIFICATIONS
        • 3. TORQUE
        • 4. PRECAUTIONS WHEN REPAIRING THE REFRIGERANT SYSTEM
          • [1] USE OF SERVICE TOOLS
            • (1) Manifold Gauge Set
            • (2) Refrigerant Charging Hoses
            • (3) Vacuum Pump Adapter
            • (4) Electric Gas Leak Tester
            • (5) Canister Tap Valve
            • (6) T-Joint
            • (7) R134a Refrigerant Collection/Recycling Device
        • 5. INSPECTING AND CHARGING THE REFRIGERANT SYSTEM
          • [1] CHECKING THE SYSTEM WITH A MANIFOLD GAUGE
          • [2] COLLECTION, VACUUMING AND CHARGING
            • (1) Collecting Refrigerant
            • (2) Vacuuming Out the System
            • (3) Charging from the High-Pressure Side
            • (4) Charging from the Low-Pressure Side
            • (5) Inspections and Troubleshooting
        • 6. INSPECTION AND DISASSEMBLY
          • [1] CHECKS AND ADJUSTMENTS
            • (1) Compressor
            • (2) Relays
            • (3) Blower Motor
            • (4) Blower Resistor
            • (5) Blower Switch
            • (6) Servo Motor (for Temp Control)
            • (7) Pressure Switch
          • [2] DISASSEMBLY AND ASSEMBLY
            • (1) AC Unit Assembly/Disassembly
            • (2) Mounting and Removing the Compressor
            • (3) AC and Heater Hose Routing
            • (4) Electric Condenser/Fan Mounting and Removal
        • 7. WINDOW WASHER
          • [1] WIPER SWITCH
          • [2] WIPER MOTOR
          • [3] WASHER MOTOR
        • 8. CABIN GLASS REMOVAL AND MOUNTING
          • [1] COMPONENT SCHEMATIC
          • [2] NECESSARY TOOLS
          • [3] REMOVING THE GLASS ON THE RIGHT
          • [4] REMOVING THE FRONT GLASS
          • [5] REMOVING OTHER PANES OF GLASS
          • [6] INSTALLING THE GLASS ON THE RIGHT
          • [7] INSTALLING THE FRONT GLASS
          • [8] INSTALLING OTHER PANES OF GLASS
        • 9. REMOVAL AND INSTALLATION OF GLASS
          • [1] PREPARATION
          • [2] REMOVING GLASS
          • [3] INSTALLING GLASS
          • [4] GLASS TRIM TYPE
          • [5] HOW TO REPLACE THE GLASS OF THE RIGHT-SIDE WINDOW
        • 10. FRONT WINDOW
          • [1] ADJUSTING THE CLOSING LOCK OF THE FRONT WINDOW (TOP)
          • [2] ADJUSTING THE OPEN LOCK OF THE FRONT WINDOW (TOP)
      • ELECTRICAL CIRCUIT DIAGRAM
      • CONNECTOR CHART

Specification

SpecificationKubota KX080-4 Mini Excavator
Engine Model & PowerKubota V3307-CR-TE4, diesel, Tier IV Final & Stage V
66.6 hp gross / 62.3 hp net @ 2000 rpm
Operating Weight~41,160 lb (~18,660 kg)
(cab version) :contentReference[oaicite:0]{index=0}
Maximum Digging Depth~15.1 ft (~4.6 m)
Vertical wall dig depth ~12.64 ft (~3.85 m) :contentReference[oaicite:1]{index=1}
Bucket Breakout Force~14,660 lb (~6,650 kgf) :contentReference[oaicite:2]{index=2}
Arm Breakout Force~8,554 lb (~3,880 kgf) :contentReference[oaicite:3]{index=3}
Auxiliary Hydraulic Flow~26.5 gal/min (~100 L/min) :contentReference[oaicite:4]{index=4}
Travel SpeedLow: ~1.7 mph; High: ~3.1 mph :contentReference[oaicite:5]{index=5}
Fuel Capacity~30.4 gal (~115 L) :contentReference[oaicite:6]{index=6}
Hydraulic System Fluid Capacity~35.7 gal (~135 L) :contentReference[oaicite:7]{index=7}
Dimensions (L × W × H)Length: ~21.17 ft (~6.45 m);
Width: ~7.22 ft (~2.20 m);
Height: ~8.34 ft (~2.54 m) :contentReference[oaicite:8]{index=8}
Track Width~450 mm :contentReference[oaicite:9]{index=9}

Buyer Questions & Answers

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